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Knowledge Base: What Does SCADA Mean?

What does SCADA stand for? SCADA stands for Supervisory Control and Data Acquisition. It's a computer system for gathering, analyzing and processing data in real-time. Such systems were first used in the 1960s, and as the evolution of SCADA continues, systems are becoming more efficient and more valuable to their enterprise than ever.


Related Articles

  1. What is SCADA?
  2. Where is it used? What industries?
  3. The value of SCADA
  4. Capabilities of SCADA
  5. How SCADA systems work
  6. Example: simplest SCADA system
  7. RTUs and PLCs to HMI
  8. Migrate to LAN protocols from serial
  9. Data presentation
  10. How to Evaluate systems
  11. RTU functions
  12. SCADA Human Machine Interface (HMI) functions

The SCADA industry was born out of a need for a user-friendly front-end. The need was to control a system containing PLCs.

What is the meaning of PLC SCADA? Programmable Logic Controller (PLC) is a simple SCADA software supervisory system that allows remote monitoring and control of an amazing variety of devices in industrial plants. This includes water and gas pumps, track switches, and traffic signals.

One of the key processes of SCADA is the ability to monitor an entire system in real-time. This happens via data acquisition or collected data. These include meter reading and checking the statuses of sensors. These data points are communicated at standard intervals depending on the system.

Besides the data being used by the RTU, it is also displayed to a human. The human is able to interface with the system to override settings or make changes when needed.

Modern systems have many data elements called points. Each point is a monitor or sensor and these points can be either hard or soft. A hard data point can be an actual monitor.

A soft point is an application or calculated value. Data elements from hard and soft points are usually always stored and logged to create a timestamp or history.

In essence, a SCADA application has two elements. They are:

  1. The process, or system, or machinery you want to monitor and control. This can take the form of a power plant, a water system, a network, or a system of traffic lights.
  2. A network of devices that interfaces with the first system through sensors and control outputs. This network is SCADA, meaning it gives you new abilities. You can measure and control specific elements of the first system.

Throughout this article, I'll also cover other concepts related to the application of this system.

What is SCADA?

There are three main elements to any system:

  • Remote Terminal Unit (RTU)
  • Communications
  • HMI SCADA (Human Machine Interface)

Each RTU collects real-time data at a site. Communications bring that information from the various plant in the operating system (or regional RTU sites) to a central location. They can also return instructions to the RTU.

Communication within a plant is conducted by data cable, wire or fiber-optic. Regional systems most commonly utilize radio. The HMI is a PC system running powerful graphic and alarm software programs.

The HMI software displays this information in an easy to understand graphics form. It archives the data received, it transmits alarms, and it also permits operator control as required.

How Does SCADA work?

Now, the initial question of "What is SCADA?" has been answered, the next step is to look at the way this system operates as a network.

A SCADA network consists of one or more Master Terminal Units (MTUs). These are utilized by staff to monitor and control a large number of Remote Terminal Units (RTUs). The MTU is often a computing platform, like a PC, which runs specialized software. The RTUs are most likely small devices that are hardened for outdoor use and industrial environments.

As we saw earlier, there are several parts of a working system. This system usually includes signal hardware (input and output), controllers, networks, user interface (HMI), communications gear, and software. Altogether, the term SCADA refers to the entire central system. The central system usually monitors data from various sensors that are either in close proximity or off-site (sometimes miles away).

SCADA systems significantly enhance the performance of a network by providing comprehensive visibility, control, and automation of network operations. By collecting real-time data from various remote devices and integrating with other network management tools, SCADA systems can consolidate alarms and streamline decision-making processes. This reduces response times and improves overall network reliability. A SCADA system's help in automating responses to potential issues minimizes the need for manual intervention and reduces operational costs​​.

SCADA Systems Centralize Monitoring and Control

A SCADA system is incredibly valuable because it centralizes the monitoring and control of multiple remote sites. Having centralized control allows operators to manage their entire network from a single location. This centralized approach improves operational efficiency by providing real-time data.

Real-time data enables quick identification and resolution of issues. By automating routine processes and monitoring tasks, SCADA systems reduce the need for manual interventions. Having less manual interventions saves time and reduces labor costs while upholding that critical issues are addressed immediately.

SCADA systems also enhance security by monitoring network activity. These systems detect potential threats and prevent unauthorized access. They also maintain detailed logs of all operations, which are crucial for compliance, auditing, and future analysis. This data can be used to identify trends, optimize processes, and predict future performance.

The provided data analysis contributes to the continuous improvement of your operations. As your organization grows, SCADA systems can be easily scaled and integrated with other systems. This allows the systems to evolve with your needs, making them an indispensable tool for maintaining and optimizing network performance.

What are SCADA Components and Functions?

A SCADA system performs four functions:

  1. Data acquisition
  2. Networked data communication
  3. Data presentation
  4. Control

These functions are performed by several kinds of SCADA components:

  • Sensors (either digital or analog) and control relays and timers. These directly interface with the managed system.
  • Remote telemetry units (RTUs) are small units deployed in the field at single sites and locations. RTUs serve as local collection points for gathering reports from sensors and delivering commands to control relays to control equipment.
  • Master Stations or Human Machine Interfaces (HMI) are larger computer consoles that serve as the central processor for the entire system. Master units provide a human interface to the system. They automatically regulate the managed system in response to sensor inputs.
  • The communications network that connects the master unit to the RTUs in the field monitor at your remote sites.

What Are the Limitations of SCADA?

While SCADA systems offer significant benefits for remote monitoring and control, they do have a few limitations:

  • Cybersecurity Vulnerabilities: SCADA systems, particularly legacy ones, can be vulnerable to cyberattacks. As more SCADA systems integrate with IP networks, the risk of intrusion increases. To address this, adopting modern protocols like SNMPv3 for encryption can help secure communications​.
  • Limited Interoperability: Traditional SCADA systems may struggle to integrate with newer technologies or different protocols. However, up to date platforms solve this by acting as a protocol mediator, enabling SCADA systems to work across multiple protocols and manufacturers​.
  • High Implementation Costs: SCADA systems can be costly to install and maintain, especially across large networks. Using scalable monitoring solutions allows for gradual upgrades, which can ease the financial burden​.

By addressing these issues with updated security protocols, integrative solutions, and scalable hardware, businesses can reduce many of the limitations inherent in traditional SCADA systems.

What is a Wireless SCADA Infrastructure?

A Wireless SCADA infrastructure is a system that uses wireless communication to monitor, control, and automate industrial processes remotely. It consists of sensors, control units, and communication devices to collect data from various field devices (e.g., sensors, actuators) and send commands back to the system.

The main benefits of implementing a wireless SCADA infrastructure include real-time monitoring, improved operational efficiency, reduced maintenance costs, and increased flexibility in managing remote and hard-to-reach sites. Wireless SCADA systems eliminate the need for extensive wiring, which reduces installation costs and increases scalability. This makes them ideal for industries with geographically dispersed assets, such as utilities, telecommunications, and oil & gas sectors​​​.

How to Install a SCADA system?

There are five phases in creating a functional system:

  1. The DESIGN of the system architecture includes the communication system. Also involved in this initial phase will be any site instrumentation that isn't there yet. It will be required to monitor desired parameters.
  2. The SUPPLY of RTU, communication, and HMI gear, This consists of a PC system and the required powerful graphic and alarm software programs.
  3. The PROGRAMMING of the communication gear. and the powerful HMI graphic and alarm software programs.
  4. The INSTALLATION of the communication equipment and the PC system. The previous task is typically much more involved.
  5. The COMMISSIONING of the system, where communication and HMI programming problems are solved. The system is proven to the client. Operator training and operator manuals are also provided.

A complex SCADA system can be complex to configure. However, it is usually much easier to operate.

Why Is SCADA So Popular?

Modern SCADA systems are an extremely advantageous way to achieve industrial process monitoring and process control. They are great for small uses, such as climate control. They can also be effectively used in large applications. This could include monitoring and controlling a nuclear power plant, oil and gas plant, or transit system.

SCADA can come in open standard communications protocols. Smaller systems are very affordable. They can be purchased as a complete system. They can also be mixed and matched with specific components.

Large systems can also be created with off-the-shelf components. SCADA software can also be easily configured for almost any application, removing the need for custom software development.

How DPS Telecom Can Help You

As demonstrated in this knowledge base, building the right system to monitor your network isn't simple. It's easy to spend too much money on unnecessary features and capacity, but we can help you improve efficiency in ways you probably haven't thought of.

It's hard to learn everything you need to know and still perform your daily job. We can help you plan your SCADA implementation, with expert consultation, training, and information resources. DPS telemetry gear is built with the capabilities and capacity you need. We're committed to helping you get the best monitoring system for your specific needs.