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The Basics of UPS Battery Monitoring System

Your remote monitoring system must have adequate battery health management. After all, your remote monitoring should always be the last thing at any remote site to fail.

An uninterruptible power supply (UPS), or unlimited power supply, is a backup power source that activates when the main source fails. Although complex, a UPS has a very simple overall design. Every UPS has:

  • power inputs (for the intake of commercial power during normal operation)
  • power outputs (to connect protected equipment)
  • backup batteries (to prevent interruption of power to protected gear during power outages)
  • a control system that quickly switches to backup battery power when the main source of electricity goes down

The word "uninterruptible" means that the power supply will act quickly enough to prevent the gear from ever losing power when the main power source goes dark. This means that a UPS system must be capable of activating backup power within 25ms of a power loss.

A UPS, which by its very nature is redundant. It provides an important protective barrier against data loss and expensive hardware damage.

In consumer applications, an UPS may only have enough battery reserve to last for a few minutes. The intent of such a short backup power supply is only to allow the safe shutdown of joined computer gear.

In a telecom or data center environment, however, the batteries of a UPS may last for several hours or more. If commercial power failures are most likely expected to be rare and brief, an UPS may be only a backup power source at a remote site. However, at least one diesel or propane generator is also present to provide backup power.

In this battery backup application, a BVM ("Battery Voltage Monitor") 48 collects voltage levels from 24 UPS battery cells. It uses LAN to report SNMP traps and host its own web browser interface to monitor the UPS application status.

Unfortunately, many network managers fail to properly monitor their UPS systems.

This is primarily because most modern UPS systems for use in industrial applications include a built-in web interface. This interface's main purpose is performance tracking. Although this would be considered "monitoring," one vital flop prevents it from being "proper monitoring."

Using a UPS's own interface for uptime monitoring defeats the reason for such monitoring. If the UPS fails, so too will the monitoring interface that you have relied on.

Instead, the industry's best practice is to deploy relatively low-cost external monitoring devices. Small monitoring devices (1 RU or less) are available to collect important status information from virtually any battery system.

These monitoring devices, commonly known as RTUs, will send alerts back to vital personnel via LAN, phone voice message, serial connection, T1, fiber, or other available transport.

In this way, organizations can track and log the voltage at the cell level, providing a good assessment of the overall health of the battery string.

Even better, RTU's will monitor much more than just UPS. Just about every piece of telecom, transport, and switching gear you have will also benefit from external monitoring.

When using RTUs to monitor batteries in a power system, it's also very important to remember that an RTU also needs electric power to report alarms back to you. Because your monitoring system should always be the last thing to fail, you should resist the urge to power your RTU using your UPS system. If you do this and the UPS fails, you will have no way of knowing until the site goes completely dark.

A good RTU will contain its own internal UPS with backup batteries large enough to continue operation for at least several hours after a power failure. Some of the top-quality RTU's will last for up to 10 hours.

No matter which RTU you decide to use, you'll get plenty of run-time from the UPS batteries.

Real-World Examples of UPS Monitoring

We've seen clients roll out UPS monitoring systems at dozens of sites to protect the battery cells from expensive damage. The battery monitoring systems that they deploy cover both VRLA ("Valve-Regulated Lead-Acid") batteries and flooded batteries.

These clients monitor several aspects of their UPS batteries.

  1. Float voltage must maintain a steady level of 54 volts. If this level rises too high, the battery cell will dry out. If it falls too low, sulfate deposits will build and the cells will eventually short out.
  2. Ambient temp at the site must remain near the ideal level of 77°F. a higher temperature degrades the cell, and a lower temperature decreases the capacity of the battery cells.
  3. Overcharging, at a level of 20 amps per 100 amps of battery capacity, is also monitored carefully.
  4. Monitoring voltage to prevent deep discharge is perhaps the most important role of the UPS battery monitoring solution. As an example, if you discharge batteries at 44 V and they drop to 42 V, you have damaged the batteries.

Other Ways to Improve Reliability in Your Network

Propane/Diesel Tank Monitoring

Monitoring your propane tanks can save you the hassle of running out of fuel. Depending on your propane tanks, a floating sensor may be all you need for low fuel alerts. However, if propane is your main fuel source, you'll likely need a more advanced analog sensor that can track usage rates. Both types of propane tank sensors allow you to order more propane for your tank before it runs out.

Generator Monitoring

Generators are a critical part of any robust telecom network. Generators are commonly the third line of defense against power outages (behind commercial power and battery plants). The last thing you need is your generators failing when you lose your primary sources of power to a site. Adding simple on/off monitoring to a generator helps you avoid preventable outages and keeps your network online.

Avoid Battery Failure With The Right Monitoring System

Monitoring UPS systems is an important part of any truly reliable network. You simply can't afford to leave your battery strings vulnerable. While some monitoring is better than no monitoring, the right monitoring system makes all the difference.

Do you want to get more information about how to monitor your UPS system? Do you want to speak with us about designing a monitoring solution for your network? Then please contact us today.

Related Products:

UPS Battery Voltage Monitoring Device

Power Distribution Unit for AC power or for Dc power

Central UPS System Monitoring Master Station

Related Topics:

UPS Power Supply

UPS Battery Backup